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UPGRADE KITS FOR HARLEY® MOTORCYCLES


BIG 107 UPGRADE KIT

AVAILABLE FOR STOCK HARLEY® TWIN CAM 96 C.I. ENGINES
GO FROM 68 TO OVER 110 REAR WHEEL HORSEPOWER

The 107” upgrades offered by Star Racing delivers the most bang for your buck than any other upgrade. Our performance packages produce 110-120 horsepower depending upon your current exhaust system.  Installation of the kit maintains the appearance of a stock engine, but you will feel the difference.  Finally, your bike will be the fastest and your buddies will be scratching their heads trying to figure out what you have done.  One work week turnaround (dependent upon throttle body replacement).

Call 1-800-841-7827 to make an appointment.

Included In The Package:* Cylinder Heads – Pro Ported & Machined * Oversized Valves – Intake & Exhaust * Bronze Alloy Valve Guides * Performance Valve Spring Kit * 600 Lift Cams * CP +3cc Pistons * Cylinders – Bored & Honed With Torque Plates * Cam Bearings * Race Tuner * K&N High Flow Air Filter * Bored Out Stock Throttle Body to 54mm * Adjustable Push Rods * All Necessary Hardware * MLS Head Gaskets * Fluids, Filter & Plugs * Complete Labor * Custom Map * Before & After Dyno Test.  Other Options Available. 

Turn-Key Package Price: $4,865

Cruz.bmp

2009 Road King with Rinehart True Duals
Red lines indicate stock performance

TWIN CAM 103 UPRGRADE 2007-UP

twin cam engine upgrade

The 103”upgrade offered by Star Racing delivers the most bang for your buck than any other upgrade.  Our performance packages have produced well over 100 horsepower while maintaining the driveability you desire.  Finally, your bike will be fast and fun and you can be the leader of your pack.  One work week turnaround. 

Call 1-800-841-7827 for pricing and to make an appointment.  

 

Included In The Package:* Heads – Pro Ported & Machined* Oversized Valves – Intake & Exhaust* Cams* Pistons – 103 Cubic Inches* Cylinders – Bored & Honed* Ignition* Cam Bearings* Race Tuner* High Flow Air Filter* Adjustable Push Rods* All Necessary Hardware, Gaskets & Fluids.  * Complete Labor* Before & After Dyno Test.

Turn-Key Package Price:  $4,595

TWIN CAM HARLEY THRASHER KIT 1999-2006 

Since 1980, Star Racing has been dedicated to providing its customers with the best in motorcycle performance and reliability and is pleased to announce the availability of the Thrasher Kit for your ’99 and up twin cam Harley®.  This kit is a Star exclusive that increases the performance of your motorcycle while maintaining the stock appearance and reliability.

The Star Racing Thrasher Kit has been designed to work with the stock clutches, starters, and all other Harley Davidson parts while maintaining ease of driveability and running on today’s pump gas.

Before and after dyno runs are performed on each bike so you may monitor the progress in performance.  This means you not only feel the power, you can see it too!

 

Included In The Package:* Heads – Pro Ported & Machined* Oversized Valves – Intake & Exhaust* Cams* Pistons – 95 Cubic Inches* Cylinders – Bored & Honed* Gear Drive Cam Conversion* Ignition* Cam Bearings* 42mm Mikuni Carburetor/Race Tuner* Air Breather* Adjustable Push Rods* All Necessary Hardware & Fluids.  * Complete Labor* Before & After Dyno Test.

Turn-Key Package Price:  $4,995

 

 

 

 

 

 

 

 

 

 

A stock twin cam Harley has around 64 horsepower and about 75 foot pounds of torque.  The Star Racing Thrasher Kit increases the horsepower on average to 100+ and the torque to 96 foot pounds.  Turn around time is typically one week, two weeks maximum, so you will be back on the road in no time!

THE NEW STAR RACING/S&S CYCLE 126" ENGINE

What do you get when you combine the craftsmanship of S&S Cycle and the innovation of Star Racing? Something POWERFUL & FAST!

G2/S&S Cycle 126 Engine
Our 126 engine delivers a smooth ride and the most torque of any engine in its class. This engine bolts directly into most stock chassis from 99-06 and typically makes 150 RWHP with excellent throttle response. The S&S 126 is offered exclusively through Star Racing and our dealer network. Engines are in stock and ready to make your customers



BE ONE OF THE FIRST TO STEP UP TO 126 POWER. YOU'LL BE GLAD YOU DID!

INCLUDES THE FOLLOWING:

150+ RWHP

145+ foot lbs. torque

4.375" bore X 4.187" stroke
TCSA cases
S&S oil pump
.640 gear drive cams
Big Fin "B2" cylinder heads

Additional options available:
S&S fuel injection or Super D Carb

Assembled or unassembled

Black powdercoat or polished


126 Prototype dynosheet.jpg 

 For more information contact: Derek at 1-800-841-7827 or email g2motorsports@bellsouth.net 

 

TWIN CAM CHAIN TENSIONER CONVERSION UPGRADE

Give your current engine a new lease on life!  Upgrade that old early style spring loaded tensioner to the new and improved 2007 and later models hydraulic cam chain tensioner.  This kit contains everything you need to improve your engines reliability. While you are at it, step up to a performance increasing drop in cam set. 

Want more?  How about going to a gear drive cam set for even more accurate cam timing and the ability to run even bigger cams for all out performance.  As always, installation is available by appointment in Americus, Georgia.    Call for pricing.   Does not apply to 2006 Dyna.

       

Duration

Valve

Lift @

   

Part #

Grind

Timing(*)

CL

.053

.020

Lift

TDC

Springs

Application

Stock 88

Carburetors

(A)

-02/38

42/-03

110

112.5

216

219

255

259

.473

.474

.072

.110

Stock

Stock cam data listed for ’99-’06 carbureted engines. (Stock engine output is approximately 62 HP)

Stock 88 Injectors

(B)

02/34

42/-03

106

112.5

216

219

255

259

.473.474

.087

.110

Stock

Stock cam data listed for ’99-’06 fuel injected engines.  (Stock engine output is approximately 62 HP)

216812

12N

02/34

40/02

106

109

216

222

252

259

.489

.489

.091

.095

Stock

Bolt-in cams for ’07, ’08 and ’09 engines.   Similar cam timing to earlier 88 engines for cooler running and more power!

216821

21N

10/30

40/08

100

106

220

228

255

264

.498

.498

.134

.121

Stock

Bolt in cam:  More torque for all around riding with heavy bikes, stock compression ratios and stock pistons.  Similar to #23 cam for EV80 (1700-4800 RPM).

216826

26N

11/35

41/09

102

106

226

230

262

266

.490

.490

.138

.120

Stock

Bolt in cam 88-95 inches and stock compression ratio.  Great for two up touring, this cam will add torque and HP at lower and middle RPM ranges.  (1800-5200 RPM).

216831

31N

10/46

52/08

108

112

236

240

272

276

.510

.510

.131

.120

Stock

Great cam for motors with 95 inches and 9.8 to 10.2 C.R.  Lower TDC lift for easy installation.   Similar to TW37 with different timing.  (2400-5600 RPM)

216837

37N

18/38

46/14

100

106

236

240

272

276

.510

.510

.174

.148

Stock

Hot street cams for 88 or 95 inches.  80+ rear wheel HP possible with well tuned 88 incher, more with 95.  Smooth idle, broad torque (2200-5600 RPM).  9.5 to 9.5 C.R.

216854

54N

16/42

43/15

103

104

238

238

273

273

.555

.555

.165

.158

Stock

New in 2008!  Great cam for 95 inches with 10:1 C.R.  RPM range:  2200-5600.  Added as a conversion cam choice by popular demand.

216850

50N

20/48

54/18

104

108

248

252

283

287

.510

.510

.134

.168

Stock

Designed for easy installation in 95 inch motors with stock heads and 9.5 to 9.8 C.R.  (2400 to 6000 RPM)

216855

55N

22/46

52/20

102

106

248

252

283

292

.550

.550

.197

.181

Hi-lift

Great cam for 95 inchers with 9.8 to 10.2 C.R.  Max HP – torque at mid and upper RPMs (2600 to 6200).

216867

67N

24/48

58/22

102

108

252

260

287

297

.570

.570

.209

.187

Hi-lift

Performance cams for 95-107+ inches, 10.0 to 10.8 C.R. with high flow head setup.  (2600-6400+ RPM.)

   

124” B2 Head Engines...the most sought after performance based S&S Cycle 124” engine is now available.   VFI and carb version S&S Cycle assembled engines are in stock and ready to ship.

These high horsepower output engines are assembled with the ever popular B2 heads, which have oversize intake and exhaust valves, are capable of producing over 170 rear wheel horsepower with a few modifications. Unassembled engines in natural finish with pork chop flywheels are also available.

G2/S&S Cycle 124 Engine

The dyno chart above shows the results for a 124" 1999 dyna with a S&S SA B2 heads, a 2.150" venturi Super D carb, the S&S IST Ignition, 2-1/4" drag pipes, and S&S 675 cams. The excellent wide midrange torque band makes this an excellent combination for high performance street applications as well as the race track.

The above dyno chart shows the results for a 124” S&S SA B2 head engine with the G2 upgrade (available exclusively from G2 Motorsports) with only 640 cams - AHDRA 124 Challenge Class legal.

4-1/8 S&S SUPER SIDEWINDER MLS™ HEAD GASKETS

MLS Multi-Layer Steel Head Gaskets          

e09340790[1].jpg

 $41.95 rtl per pair

(dealer pricing available)                                                                                                                             

Finally!!  An Answer to Head Gasket Issues With Big Bore V-Twins

Available now from Star Racing – 800-841-7827

A new kind of gasket!  Developed to withstand more power per cylinder, higher operating temperatures, and thinner head and block castings.  Ideal for both aluminum heads to cast iron blocks and aluminum heads to aluminum blocks.  Two viton coated outer embossed spring steel layers with a steel inner layer provide support to the gasket allowing multiple thicknesses.  Withstands the shearing forces created by aluminum heads on cast iron blocks.  Retains torque (once the gasket takes a torqueset, re-torquing is not required).  MLS gaskets are stronger, more forgiving, and capable of sealing despite extreme horizontal and vertical motion between the head and block. 

C9933 .040” thickness                   

C9934 .045” thickness

Other thicknesses available by request

• Survives higher combustion pressures

• Functions at a wider range of operating temperatures

• Developed to overcome sealing challenges

• Solid steel construction retains torque well and does not take a compression set like 

  composition gaskets. 

• Call for other bore sizes and applications.

If you have any questions regarding this application, please contact Derek at 800-841-7827 or info@starracing.com.

 

Call 1-800-841-7827 or email info@starracing.com about new products for your Harley®

Harley Davidson®, Harley®, Twin Cam®, Evo®, and Shovelhead® are words used for reference only.


 

 


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